Q: What are the pros and cons of an inside tooled feeder bowl?
A: The ‘Low-down’ on Inside Tooled Feeder Bowls...
What is an inside tooled feeder bowl? Which parts are good candidates for inside tooled feeding? What are the advantages and disadvantages of this type of part feeding?
Q: What is an inside tooled feeder bowl?
A: This is a type of vibratory feeder that uses tooling or orienting
mechanisms that are inside the bowl walls. The only parts that leave
the interior of the bowl are correctly oriented. Parts that do not
correctly
orient while moving through the tooling are shed back into the center of
the bowl for recirculation.
With no option for a return opening from outside the bowl, ‘cascade’
type
feeders automatically fall into the inside tooling category. Although the
majority
of ‘straightwall’ bowls are designed for outside tooling and have a
part return
opening, they can be inside tooled in certain applications.
Q: Which parts are good candidates for inside tooled feeding?
A: Headed parts like nails, screws or other fasteners are fed very nicely in
this type
of feeder. Other parts with a relatively simple geometry or a prominent
orienting
feature may also be fed with an inside tooled bowl.
Q: What are the advantages and disadvantages of this type of feeding?
A: There are several advantages to inside tooled feeding.
Size: Inside tooling is usually more compact in size for tight clearance
situations.
Simplicity: The less complicated the tooling, the less to adjust or wear
out.
Cost: Part feeders that require less tooling time are less expensive as
labor costs make up the lion’s share of the expense of a vibratory feeder.
Adaptability: If your part feeding needs change, it is usually easier to
retool an inside tooled bowl. In some cases, the tooling is bolted on and can
readily be changed over to fit your new requirements.
There are some significant disadvantages to inside tooling.
Design limitations: Since all tooling is inside, space is limited and not
all orienting techniques can be adequately accomplished with inside tooling.
Part limitations: Many parts can only be fed using outside tooling
techniques.
Feed rate: Depending on the actual part, an outside tooled feeder can
normally achieve superior feed rates.
Part to part contact: Because there is less distance in which to
accomplish your orienting goals, in some cases a higher percentage of parts may be
recirculated through the bowl, causing more part wear or marking.
Discharge height: Although in most cases this is a minor issue, an
outside tooled feeder bowl generally has greater flexibility in hitting a required
discharge height (the desired working height of the part application or process).
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